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Schoeman, J. J., & Steyn, A. (2001). Investigation into alternative water treatment technologies for the treatment of underground mine water discharged by Grootvlei Proprietary Mines Ltd into the Blesbokspruit in South Africa. Desalination, 133(1), 13–30.
Abstract: Grootvlei Proprietary Mines Ltd is discharging between 80 and 100 Ml/d underground water into the Blesbokspruit. This water is pumped out of the mine to keep the underground water at such a level as to make mining possible. The water is of poor quality because it contains high TDS levels (2700-3800 mg/l) including high concentrations of iron, manganese, sulphate, calcium, magnesium, sodium and chloride. This water will adversely affect the water ecology in the Blesbokspruit, and it will significantly increase the TDS concentration of one of the major water resources if not treated prior to disposal into the stream. Therefore, alternative water desalination technologies were evaluated to estimate performance and the economics of the processes for treatment of the mine water. It was predicted that water of potable quality should be produced from the mine water with spiral reverse osmosis (SRO). It was demonstrated that it should be possible to reduce the TDS of the mine water (2000-2700-3400-4500 mg/l) to potable standards with SRO (85% water recovery). The capital costs (pretreatment and desalination) for a 80 Ml/d plant (worst-case water) were estimated at US$35M. Total operating costs were estimated at 88.1c/kl. Brine disposal costs were estimated at US$18M. Therefore, the total capital costs are estimated at US$53M. It was predicted that it should be possible to produce potable water from the worst-case feed water (80 Ml/d) with the EDR process. It was demonstrated that the TDS in the feed could be reduced from 4178 to 246 mg/l in the EDR product (65% water recovery). The capital costs (pretreatment plus desalination) to desalinate the worst-case feed water to potable quality with EDR is estimated at US$53.3M. The operational costs are estimated at 47.6 c/kl. Brine disposal costs were estimated at US$42M. Therefore, the total capital costs are estimated at US$95.3 M. It was predicted that it should be possible to produce potable water from the mine water with the GYP-CIX ion- exchange process. It was demonstrated that the feed TDS (2000- 4500 mg/l) could be reduced to less than 240 mg/l (54% water recovery for the worst-case water). The capital cost for an 80 Ml/d ion-exchange plant (worst-case water) was estimated at US$26.7M (no pretreatment). Operational costs were estimated at 60.4 c/kl. Brine disposal costs were estimated at US$55.1M. Therefore, the total desalination costs were estimated at US$81.8M. The capital outlay for a SRO plant will be significantly less than that for either an EDR or a GYP-CIX plant. The operating costs, however, of the RO plant are significantly higher than for the other two processes. Potable water sales, however, will bring more in for the RO process than for the other two processes because a higher water recovery can be obtained with RO. The operating costs minus the savings in water sales were estimated at 17.2; 6.7 and US$8.6M/y for the RO, EDR and GYP-CIX processes, respectively (worst case). Therefore, the operational costs of the EDR and GYP-CIX processes are the lowest if the sale of water is taken into consideration. This may favour the EDR and GYP-CIX processes for the desalination of the mine water.
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Ericsson, B., & Hallmans, B. (1996). Treatment of saline wastewater for zero discharge at the Debiensko coal mines in Poland. Desalination, 105(1-2), 115–123.
Abstract: The drainage water from mines in Poland has a daily contribution of, in the order of magnitude, 6,500 tons of chlorides and 0.5 ton of sulphates to the rivers Vistula (Wisla) and Oder (Odra). The largest amounts of these salts, about 78%, derive from 18 mines located mainly in the Katowice mine district. The high salt content in the water from the Vistula prevents at present its use in agriculture and causes tremendous economic losses due to corrosion attacks on pipes, machines, etc., within the industry. At present only about 4% of the river water can be classified as drinking water. To combat this problem a desalination project in Katowice has now almost been completed, including advanced treatment of wastewater for zero discharge from the two adjacent coal mines, Debiensko and Budryk. It implies elimination of 310 tons/d of salt discharge to the Odra River. The complete treatment processes are divided into three main sections: (1) pretreatment before reverse osmosis (RO) of about 12,400 m3/d drainage water from the two mines with a salinity of around 16,000 mg/l TDS on the average; (2) RO plant including post-treatment of the RO permeate; (3) a thermal plant for concentration of brine (about 4,600 m3/d) and separation of sodium chloride (NaCl) by crystallization, centrifuging and drying. The RO pretreatment includes algicide dosing in a storage tank, disinfection, flocculation/sedimentation and dual media filtration as well as granular activated carbon filtration. After a two-stage microfilter system (50 μ and 5 μ, respectively), the pretreated water is desalinated at 6-7 MPa in a RO system with spiral wound RO membranes. The RO permeate is decarbonated in a part-flow followed by addition of chemicals for disinfection and increase of the temporary hardness before distribution in the drinking water net. The flow into the thermal plant consists of the RO reject (about 2,700 m3/d) with a salinity of around 80 g/l TDS and the brine flow (about 1,870 m3/d) from the Budryk mine with about the same salinity. The first section of the thermal plant is composed of two brine concentrators, designed by Resources Conservation Company (RCC), USA. By using the seed crystal recycling technique it is possible to concentrate the feed to near the precipitation point for NaCl. The second section of the thermal plant includes one crystallizer for production of NaCl, two pusher centrifuges for salt removal from supersaturated brine and one fluidized bed dryer. The crystallizer is a forced circulation submerged-tube evaporator equipped with a mechanical vapor compressor. An additional section is also planned to be constructed for treatment of the purge from the crystallizer in order to recover other valuable chemical products and distillate. The process is fully automatic and controlled by programmable logic controllers. The plant has finally been designed by Energotechnika, Poland, after preparation of technical and economical planning of the project in coordination with Nordcap Ltd., RCC and VBB Viak-SWECO, Stockholm. In the summer 1994 the thermal plant was started up, and the RO plant is expected to be in operation during the spring 1995. The paper covers the project design with illustrations of the main parts of the plant and summarizes the results of the initial operation.
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Masarczyk, J., Hansson, C. H., Solomon, R. L., & Hallmans, B. (1989). Desalination Plant at Kwk-debiensko, Poland – Advanced Mine Drainage Water-treatment Engineering for Zero Discharge. Desalination, 75(1-3), 259–287.
Abstract: The river water in Poland has, to a great extent, such a high salinity that it cannot be used as drinking water, agricultural or industrial water. A large environmental project is now under progress in Katowice, Poland, in order to eliminate the wastewater discharge from two coal mines — Debiensko and Budryk. The highly brackish water will be desalinated in a reverse osmosis plant, followed by vapor compression distillation with seed crystals (RCC), crystallization and sodium chloride drying. This zero discharge process will produce about 8,000 m3/d drinking water an 370 tonnes/d NaCl. The paper describes the design of the plant. Trial operation of pre-treatment and reverse osmosis in a pilot plant for design of the full-scale plant at Debiensko is described in a separate paper.
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Turek, M., & Gonet, M. (1997). Nanofiltration in the utilization of coal-mine brines. Desalination, 108(1-3), 171–177.
Abstract: The utilization of saline coal mine waters is considered to be the most adequate method of solving ecological problems caused by this kind of water in Poland. In the case of most concentrated waters, the so-called coalmine brines, the method of concentrating by evaporation in a twelve-stage expansion installation or vapour compression is applied, after which sodium chloride is manufactured. A considerable restriction in the utilization of coal mine brines is the high energy consumption in these methods of evaporation. An obstacle in the application of low energy evaporation processes, e.g. multi-stage flash, is the high concentration of calcium and sulfate ions in the coal mine brines. The present paper deals with the application of nanofiltration in the pretreatment of the brine. The application of nanofiltration membranes with an adequate pore size, including charged membranes, makes it possible to decrease the concentration of divalent ions in the permeate practically without any changes in the concentration of sodium chloride. Then the permeate may be concentrated in a multi-stage evaporation process, e.g. MSF, without any risk of the crystallization of gypsum. A combination of NF and MSF ought to set down the unit costs of the concentration of coal mine brines below those of mere evaporation.
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Ericsson, B., & Hallmans, B. (1994). Treatment and Disposal of Saline Waste-water from Coal-mines in Poland. Desalination, 98(1-3), 239–248.
Abstract: Some Polish coal mines are reviewed with respect to the disposal of saline wastewater into rivers and its environmental impact. The drainage water from mines has a daily contribution of, in the order of magnitude, 6,500 tons chlorides (Cl-) and 0.5 tons sulphates (SO42-) to the rivers Wisla and Odra. The river Wisla contributes to about 55 % of the water resources in Poland. This report is based on a part of a commission for the Ministry of Environmental Protection, National Resources and Forestry ofPoland by COWI-VBB VIAK joint venture.Different treatment and disposal schemes are described and compared from a technical-economical point of view, out of which methods for desalination with zero discharge as well as deep well injection are the most promising ones.The desalination methods include reverse osmosis (RO) plant, thermal powered desalination and crystallization plant as well as facilities for dewatering and drying of sodium chloride (NaCl) to be sold in Poland and/or on the export market, The valuable main products are potable water, boiler feed water and sodium chloride. A special problem in this connection may be the radioactivity in the wastewater from some of the mines. Special treatment methods for radioactivity removal in the selected treatment and disposal scheme for the mine wastewater are discussed with respect to the effects of radioactivity on the saleability of the recovered salt. In addition methods for recovery of the by-products magnesium hydroxide, iodine and bromine are considered from the point of view of economy and environmental protection.Finally, the desalination project in Katowice for the coal mines Debiensko and Budryk is now in the end of the construction phase. Some modifications of the original design ace shown.
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